Showing posts with label Lunar Architecture. Show all posts
Showing posts with label Lunar Architecture. Show all posts

Sunday, January 5, 2014

Mining the Moon, Fueling the Future

Remote-operated demonstration of in situ resource utilization (ISRU), believed to be a necessary prelude to mining the Moon and gaining a true foothold in space. Should the artist's notional decals have been those of the Peoples Republic of China? [Pat Rawlings].
Paul D. Spudis
The Once and Future Moon
Smithsonian Air & Space

Much of the mass we launch for space missions is what I call “dumb mass” – heavy things like water and fuel that, while absolutely necessary, contain low amounts of information.  Regardless of launch costs, there is no virtue in launching this type of mass from Earth.  Learning to use what we find in space to create new capabilities is a skill that we must master to become “space faring.”  The Moon is in an excellent location relative to Earth; it is a well-stocked laboratory where we can learn and hone these skills.

Press coverage since the December 14 soft landing of China’s Chang’E 3 on the Moon has quoted officials of the Chinese space program as stating their interest is in “mining” the Moon.  The desired commodity usually bandied about is 3He, the light isotope of helium that (in theory) could be used to fuel a “clean” nuclear fusion reaction and generate electrical power here on Earth.  Other possible lunar products mentioned in passing include metals such as titanium and aluminum.  But what exactly is meant when we talk about “mining” the Moon?  What materials on the lunar surface are useful and thus valuable?  Perhaps the term “useful” needs some exposition.

Mining merely means the extraction of some useful product from a planet.  In the context of extraterrestrial mining, useful might mean useful in space, not necessarily useful to import back to the Earth.  For example, right now, there are abundant terrestrial supplies of aluminum.  It makes no economic sense to mine aluminum from the Moon or some other space object for import back to Earth.  However, if we’re in the process of establishing a permanent presence on some extraterrestrial object, several tons of aluminum from local sources might be very handy.   While no one would suggest exporting simple, low-processing materials such as bulk soil (regolith) and aggregate (concrete and adobe) back to Earth, they have uses and thus enormous value on the Moon and in space for local building and other engineering requirements.

The real value of extraterrestrial mining is accessing material outside of Earth’s gravity well and making products that enable and create new capabilities in space and on other worlds.  So far, we have not found any deposits of unknown materials in space that cannot be found on Earth (the “unobtainium” beloved of science fiction writers).  But we have found deposits of common materials that, while having no economic value for return to Earth, have enormous value in space.  Anything that we can find and use on another world means that much less material that has to be launched from the surface of the Earth.  With launch costs of many thousands of dollars per pound, every bit of mass that we can find and use in space is that much less budget-busting dumb mass hauled up from Earth.

I believe that the real game-changer for mining the planets is water.  This most common of substances is the most valuable commodity in space because it has so many uses.  Water is attractive because it is easily transportable in solid or liquid form, but it is massive and thus, expensive to move around in space.  Most of the uses of water in space will probably happen close to the sources from which we extract it, either on the planetary surface or in the space just above and near them.

[Karnik]
Water is required for life in general and in particular, for human life here and in space.  We can drink the water, use it to reconstitute dehydrated food, use it for thermal ballast, and protect ourselves from the hard radiation environment of deep space by jacketing spacecraft and habitats with it.  Water is a simple molecule (H2O) and can be broken into its constituent elements by the process of passing an electrical current through it; we can thus easily “crack” water into its components (hydrogen and oxygen) and store these gases for later use.  The obvious use for this oxygen is to provide breathable air for space habitats.  But additionally, because the water cracking process is reversible, we can take these gases and combine them in fuel cells to create electricity.  This makes for a fascinating possibility; during the day, we can crack water into hydrogen and oxygen using electrical power derived from solar panels and store these products in tanks.  During times when the Sun is not visible (either night on a planet or during eclipse in space), we can re-combine these gases to generate electrical power.  Such a device is called a rechargeable fuel cell (RFC) and can provide continuous electrical power for space vehicles and habitats.  Thus, water becomes a medium for energy storage, being broken apart during daylight and recombined during the night, allowing for continuous and reliable power in space.  The valuable by-product of this process is excess water for life-support and other uses.

The last major use of water is probably the most important in terms of creating new capabilities in space.  When water is broken into its constituent gases and then frozen into liquid (cryogenic form), it becomes rocket fuel.  Liquid hydrogen and oxygen are the most powerful chemical propellant known.  The ability to make rocket fuel in space changes almost everything we know about the economics of spaceflight.  Because of its high cost, anything that we can do to lower the required mass launched from Earth saves money and makes spaceflight more capable.  In the case of missions beyond low Earth orbit, most of the mass of the Earth departure vehicle is fuel.  For a human Mars mission, more than 80% of its total mass is propellant.  Most of that propellant will be used in the rocket burn to leave Earth.  Thus, by obtaining the required propellant from a space-based source and refueling there, the total lift-off weight (cost) from Earth is much lower.

Although hydrogen-oxygen is the most powerful rocket propellant, its use does have some drawbacks.  Hydrogen has a very low boiling point, only about 20° above absolute zero (-253° C).  This extremely low temperature is difficult to generate (i.e., power intensive) so making cryogenic hydrogen is a tough proposition.  Moreover, hydrogen has an extremely low density, so storage tanks for liquid hydrogen are very large and bulky and must be carefully insulated to minimize the “boil-off” of the fuel.  Boil-off is an important problem that must be solved if we are to use space-derived cryogens for propellant; it involves capturing the boiling vapor and condensing it back into liquid form again to prevent its loss to space.

Some argue that since hydrogen is so volatile and difficult to work with, we should focus solely on obtaining oxygen from planetary sources as that gas is 16/18ths (89%) of the mass of water.  Producing liquid oxygen (boiling point of -183° C) is much easier than liquid hydrogen and it is more easily handled and stored.  However, we would still need some type of fuel to burn with this oxidizer; a variety of other substances could be used for rocket fuel, including methane (CH4), ammonia (NH3), sulfur (S) and even powered aluminum (Al).  Interestingly and fortunately for us, all of these substances are found in the deposits of the lunar poles – the most valuable real estate in our Solar System with peaks of near-constant sunlight for power generation.

The real value created by mining the Moon (or any extraterrestrial object) is capability – the ability to move more freely, more often and with more mass in and about cislunar (Earth-Moon) space where most of our national security and economic satellites reside.  By creating an off-planet supply depot, we free ourselves from the tyranny of the rocket equation.  I don’t know if the Chinese see the “problem” this way or not.  But they should.  I believe that eventually, they will.  And so must we.

The Chinese do not appear to be waiting for “magic beans” to lower launch costs.  There are many reasons to believe that those costs have already fallen about as much as they will, barring some major new launch vehicle paradigm.  By holding back and betting on some major new launch breakthrough materializing, the United States could be walking away from a sure thing – leaving the innovation and technology field, and with it the economic and national security benefits that will follow, to countries who recognize the strategic value and potential of the Moon and are already making plans to tap into it.

Originally published December 27, 2013 at his Smithsonian Air & Space blog The Once and Future Moon, Dr. Spudis is a senior staff scientist at the Lunar and Planetary Institute. The opinions expressed are those of the author but are better informed than average.

Some Related Posts:
'A Resolve to mine the Moon' (July 16, 2012)

Thursday, January 31, 2013

ESA: Building a Lunar Base with 3D Printing

For ESA's 3D-printed lunar base concept, Foster+Partners devised a weight-bearing ‘catenary’ dome design with a cellular structured wall to shield against micrometeoroids and space radiation, incorporating a pressurised inflatable to shelter astronauts [ESA/Foster+Partners].
Setting up a lunar base could be made much simpler by using a 3D printer to build it from local materials. Industrial partners including renowned architects Foster + Partners have joined with ESA to test the feasibility of 3D printing using lunar soil.

“Terrestrial 3D printing technology has produced entire structures,” said Laurent Pambaguian, heading the project for ESA.

“Our industrial team investigated if it could similarly be employed to build a lunar habitat.”

Foster + Partners devised a weight-bearing ‘catenary’ dome design with a cellular structured wall to shield against micrometeoroids and space radiation, incorporating a pressurised inflatable to shelter astronauts.

The UK’s Monolite supplied the D-Shape printer for ESA's 3D-printed lunar base study, with a mobile printing array of nozzles on a 6 meter frame to spray a binding solution onto a sand-like building material. 3D ‘printouts’ are built up layer by layer – the company more typically uses its printer to create sculptures and is working on artificial coral reefs to help preserve beaches from energetic sea waves. First the simulated lunar material with magnesium oxide – turning it into ‘paper’ to print with. Then for structural ‘ink’ a binding salt is applied which converts material to a stone-like solid [ESA/Monolite].
A hollow closed-cell structure – reminiscent of bird bones – provides a good combination of strength and weight.

The base’s design was guided in turn by the properties of 3D-printed lunar soil, with a 1.5 tonne building block produced as a demonstration.

“3D printing offers a potential means of facilitating lunar settlement with reduced logistics from Earth,” added Scott Hovland of ESA’s human spaceflight team.

Sculpture produced by Monolite using 3D printing [ESA/Monolite].
“The new possibilities this work opens up can then be considered by international space agencies as part of the current development of a common exploration strategy.”

“As a practice, we are used to designing for extreme climates on Earth and exploiting the environmental benefits of using local, sustainable materials,” remarked Xavier De Kestelier of Foster + Partners Specialist Modelling Group. “Our lunar habitation follows a similar logic.”

The UK’s Monolite supplied the D-Shape printer, with a mobile printing array of nozzles on a 6 m frame to spray a binding solution onto a sand-like building material.

This 1.5 metric tonne building block was produced as a demonstration of 3D printing techniques using lunar soil. The design is based on a hollow closed-cell structure – reminiscent of bird bones – to give a good combination of strength and weight [ESA].
3D ‘printouts’ are built up layer by layer – the company more typically uses its printer to create sculptures and is working on artificial coral reefs to help preserve beaches from energetic sea waves.

“First, we needed to mix the simulated lunar material with magnesium oxide. This turns it into ‘paper’ we can print with,” explained Monolite founder Enrico Dini.

“Then for our structural ‘ink’ we apply a binding salt which converts material to a stone-like solid.

“Our current printer builds at a rate of around 2 m per hour, while our next-generation design should attain 3.5 m per hour, completing an entire building in a week.”

Italian space research firm Alta SpA worked with Pisa-based engineering university Scuola Superiore Sant’Anna on adapting 3D printing techniques to a Moon mission and ensuring process quality control. The effect of working in a vacuum was also assessed.

“The process is based on applying liquids but, of course, unprotected liquids boil away in vacuum,” said Giovanni Cesaretti of Alta.

“So we inserted the 3D printer nozzle beneath the regolith layer. We found small 2 mm-scale droplets stay trapped by capillary forces in the soil, meaning the printing process can indeed work in vacuum.”

Simulated lunar regolith is produced for scientific testing by specialist companies, typically sold by the kilogram. But the team required many tonnes for their work.

“As another useful outcome, we discovered a European source of simulated lunar regolith,” added Enrico.

“Basaltic rock from one volcano in central Italy turns out to bear a 99.8% resemblance to lunar soil.”

“This project took place through ESA’s General Studies Programme, used to look into new topics,” Laurent commented.

“We have confirmed the basic concept, and assembled a capable team for follow-on work.”

Factors such as controlling lunar dust – hazardous to breathe in – and thermal factors will require further study.

3D printing works best at room temperature but over much of the Moon temperatures vary enormously across days and nights lasting two weeks each. For potential settlement, the lunar poles offer the most moderate temperature range.

Setting up a future lunar base could be made much simpler by using a 3D printer to build it from local materials. Industrial partners including renowned architects Foster+Partners have joined with ESA to test the feasibility of 3D printing using lunar soil.

The base is first unfolded from a tubular module that can be easily transported by space rocket. An inflatable dome then extends from one end of this cylinder to provide a support structure for construction. Layers of regolith are then built up over the dome by a robot-operated 3D printer (right) to create a protective shell [ESA/Foster+Partners].

Thursday, April 12, 2012

Moonscraper - 2040

This project ends with the arrival of the first human settlers on the Moon; it is merely a case study for process informed by complex phenomena and its potential implications in Architecture [eVolvo / Luis Quinones]..
Honorable Mention :  2011 Skyscraper Competition

In challenging the typology of a skyscraper this proposal considers an alternative set of criteria to reexamine habitation, construction, and organizational logic. In examining our global trajectory resulting in issues of overpopulation and depletion of natural resources, this project proposes a developmental shift away from the Earth. The chosen site for this project is on the Shackleton Crater Rim on the South Pole of the Moon.

The Moon was chosen as a testing ground for its ability to depart from the traditional constraints we find on Earth. There are limitations, such as low gravity, non-existent weather, and an abundance of unexploited natural resources such as large traces of frozen water and hydroxyl gases. These are particularly useful if combined, with the use of Regenerative Fuel Cells, where the process of electrolysis is proposed as means of sustaining energy and life by extracting the hydrogen and oxygen molecules from the water. In order to maximize solar gain due to the low oblique angle of the Sun, the skyscraper is the optimal building typology. However, this verticality is not solely expressed above the lunar surface. Instead a nested verticality of embedded towers deep below the surface provides protection from radiation, meteor impacts, and temperature differentials.

The embedded areas of the towers are networked together through a multitude of robots working together to produce a self-organizing system. The operation is a simple technique of mound building like termites and ants colonies. This behavior is characterized by programming local interactions, which give rise to emergent structures. In the development of these behavioral and bottom-up techniques a complex network of relationships will emerge. Ideally, this settlement would grow into the size of a contemporary human city, with developed infrastructure and habitation systems.

This research deals primarily with non-linear systems, termite structures, robotics, and algorithmic design. This project ends with the arrival of the first human settlers on the Moon; it is merely a case study for process informed by complex phenomena and its potential implications in Architecture.

Full Poster Views HERE.

eVolo / Architecture Magazine is an architecture and design journal focused on technological advances, sustainability, and innovative design for the 21st Century. Our objective is to promote and discuss the most avant-garde ideas generated in schools and professional studios around the world. It is a medium to explore the reality and future of design with up-to-date news, events, and projects.

Thursday, July 1, 2010

Field analog testing of of In-Situ Resource Utilization for Moon & Mars exploration

Outpost-scale O2 from regolith - Among ISRU hardware field-tested by NASA, the Canadian Space Agency, Carnegie Mellon University & NASA JPL, PILOT hydrogen reduction, water electrolysis and bucketdrum excavator [NASA JSC/NASA KSC].


Sanders & Larson
NASA JSC

The NASA project to develop In-Situ Resource Utilization (ISRU) technologies, in partnership with commercial and international collaborators, has achieved full system demonstrations of oxygen production using native regolith simulants. These demonstrations included robotic extraction of material from the terrain, sealed encapsulation of material in a pressurized reactor; chemical extraction of oxygen from the material in the form of water, and the electrolysis of water into oxygen and hydrogen for storage and reuse.

These successes have provided growing confidence in the prospects of ISRU oxygen production as a credible source for critical mission consumables in preparation for and during crewed missions to the moon and other destinations. Other ISRU processes, especially relevant to early lunar exploration scenarios, have also been shown to be practical, including the extraction of subsurface volatiles, especially water, and the thermal processing of surface materials for civil engineering uses and for thermal energy storage.

This paper describes these recent achievements and current NASA ISRU development and demonstration activity. The ability to extract and process resources at the site of exploration into useful products such as propellants, life support and power system consumables; and radiation and rocket exhaust plume debris shielding, known as In-Situ Resource Utilization or ISRU, has the potential to significantly reduce the launch mass, risk, and cost of robotic and human exploration of space.

The incorporation of ISRU into missions can also significantly influence technology selection and system development in other areas such as power, life support, and propulsion. For example. the ability to extract or produce large amounts of oxygen and/or water in-situ could minimize the need to completely close life support air and water processing system cycles, change thermal and radiation protection of habitats, and influence propellant selection for ascent vehicles and surface propulsive hoppers.

While concepts and even laboratory work on evaluating and developing ISRU techniques such as oxygen extraction from lunar regolith have been going on since before the Apollo 11 Moon landing, no ISRU system has ever flown in space, and only recently have ISRU technologies been developed at a scale and at a system level that is relevant to actual robotic and human mission applications.

Because ISRU hardware and systems have never been demonstrated or utilized before on robotic or human missions, architecture and mission planners and surface system hardware developers are hesitant to rely on ISRU products and services that are critical to mission and system implementation success.

To build confidence in ISRU systems for future missions and assess how ISRU systems can best influence and integrate with other surface system elements, NASA, with international partners, are performing analog field tests to understand how to take advantage of ISRU capabilities and benefits with the minimum of risk associated with introducing this game-changing approach to exploration.

This paper will describe and review the results of four analog field tests (Moses Lake in 6/08, Mauna Kea in 11/08. Flagstaff in 9/09; and Mauna Kea in 1/10) that have begun the process of integrating ISRU into robotic and human exploration systems and missions, and propose future ISRU-related analog field test activities that can be performed in collaboration with international space agencies.

NASA Scientific and Technical Information knowledge base
COSPAR 2010 - 38th Scientific Assembly
Bremen, Germany, July 18, 2010

View the detailed presentation (PDF) HERE.

Monday, May 31, 2010

Lunar Outpost Life Support Architecture Study Based on a High-Mobility Exploration Scenario


Figure 1. Scenario 12.0.1 Lunar Outpost schematic. Lunar Electric Rovers (LER) are shown without a Portable Utility Pallet (PUP) Larger view available in source and through the image above.

Kevin E. Lange
Jabobs Technology, Inc.

Molly S. Anderson
NASA JSC

International Conference on Environmental Systems
Barcelona, July 11-15, 2010

An American Institute of Aeronautics and Astronautics paper presenting results of a life support architecture study based on a 2009 NASA lunar surface exploration scenario known as Scenario 12.

The study focuses on the assembly complete outpost configuration and includes pressurized rovers as part of a distributed outpost architecture in both stand-alone and integrated configurations. A range of life support architectures are examined reflecting different levels of closure and distributed functionality. Monte Carlo simulations are used to assess the sensitivity of results to volatile high-impact mission variables, including the quantity of residual Lander oxygen and hydrogen propellants available for scavenging, the fraction of crew time away from the outpost on excursions, total extravehicular activity hours, and habitat leakage. Surpluses or deficits of water and oxygen are reported for each architecture, along with fixed and 10-year total equivalent system mass estimates relative to a reference case. System robustness is discussed in terms of the probability of no water or oxygen resupply as determined from the Monte Carlo simulations.

New to the NTRS database, HERE.

Monday, May 24, 2010

Lunar Daylight Exploration


Astronauts in rovers explore out to 300 km during daylight

Cost Constrained Human and Robotic Exploration

Brand Norman Griffin, A.M., ASCE
Gray Research, Inc., Jacobs Engineering ESTS Group

With 1 rover, 2 astronauts and 3 days, the Apollo 17 Mission covered over 30 km, setup 10 scientific experiments and returned 110 kg of samples. This is a lot of science in a short time and the inspiration for a barebones, return-to-the-Moon strategy called Daylight Exploration.

The Daylight Exploration approach poses an answer to the question, “What could the Apollo crew have done with more time and today’s robotics?” In contrast to more ambitious and expensive strategies that create outposts then rely on pressurized rovers to drive to the science sites, Daylight Exploration is a low-overhead approach conceived to land near the scientific site, conduct Apollo-like exploration then leave before the sun goes down. A key motivation behind Daylight Exploration is cost reduction, but it does not come at the expense of scientific exploration. As a goal, Daylight Exploration provides access to the top 10 science sites by using the best capabilities of human and robotic exploration.

Most science sites are within an equatorial band of 26 degrees latitude and on the Moon, at the equator, the day is 14 Earth days long; even more important, the lunar night is 14 days long. Human missions are constrained to 12 days because the energy storage systems required to operate during the lunar night adds mass, complexity and cost.

In addition, short missions are beneficial because they require fewer consumables, do not require an airlock, reduce radiation exposure, minimize the dwell-time for the ascent and orbiting propulsion systems and allow a low-mass, campout accommodations. Key to Daylight Exploration is the use of piloted rovers used as tele-operated science platforms. Rovers are launched before or with the crew, and continue to operate between crew visits analyzing and collecting samples during the lunar daylight.

Download the study in Adobe Reader format, HERE.
Earth and Space 2010
Honolulu, March 14-17. 2010

Wednesday, March 3, 2010

Habitat Demonstration Unit: An Overview

Figure 1 from "The Habitat Demonstration Unit Project Overview," Illustration of the latest Constellation Lunar Scenario 12.1 "Excursion Configuration." The Pressurized Excursion Module (PEM) depicted at the center will be represented by the "HDU" and tested this summer as part of the 2010 Desert Research and Technologies Simulations ("Desert Rats") test objectives [NASA].

A technique being utilized in NASA's lunar architecture analysis is analog testing of the lunar environment in desert locales. Running through potential "day in the life" scenarios at a lunar outpost with prototype equipment allows designers insight into the utilization of the proposed systems and refines architecture and operations concepts. A series of Desert Research and Technology Studies (Desert-RATS) have been held in locations such as Moses Lake, Washington and Black Point Lava Flow, Arizona, where the most recent test in September 2009 was performed with a Lunar Electric Rover, and a fourteen day excursion was practiced. The 2010 session of Desert-RaTS is planned for Black Point Lava Flow where two LERs will operate together and add a full scale lunar habitat prototype, the Habitat Demonstration Unit to the two LERs to allow for a 14-28 day mission.

(Earth and Space Conference 2010, Honolulu, March 15-17)

Read the full Overview (Adobe .pdf) HERE.